Maximize Efficiency : Expert Maintenance and Repair for Automatic Tray Sealers

Maintenance and Repairing of Automatic Tray Sealers

In every factory and workshop that uses packaging machines, productivity and packaging quality play an important role in the success of the business. Tray sealers, due to their high efficiency and speed, are commonly used for packaging various food, pharmaceutical, hygiene, and industrial products. Proper maintenance of these machines not only increases their lifespan but also reduces the additional costs of repairs and production line downtime. To reduce potential failures and increase the lifespan of automatic tray sealers, precise design and preventive maintenance play a key role. The automatic tray sealers from Packen are designed in a way that minimizes wear and tear and breakdowns. Additionally, using qualified parts, proper and standard design, and performing regular check-ups will all contribute to the extended lifespan and optimal performance of the machines. By performing preventive maintenance, providing proper training to operators, and using original spare parts, you can prevent unexpected breakdowns and reduce additional costs. In case of any issues or need for consultation, the Packen support team is ready to provide technical and specialized services. 

Maintenance Instructions and Failure Prevention for Automatic Tray Sealers

Drive Section (container handling)

Stainless steel chains and the halopin of the machine rarely experience failure due to their high strength, but they should be checked every 3 months to ensure proper functioning. The bearings are of the Nachi Japan type, which are highly durable, but they should be inspected if there is any unusual noise or performance degradation. Ensuring the lubrication of chains and bearings is essential to reduce wear. Using the appropriate oil and applying it in sufficient quantities can extend the lifespan of the components. Periodically check the seals to prevent moisture from entering the bearings.

Unwinding Section and Waste Collector

The film transfer rollers should be regularly checked. If the film does not move properly or becomes tangled, the roller settings should be adjusted. To prevent material buildup on the rollers that may cause improper operation, the rollers should be cleaned daily.

Machine Mold Section

• Heating wires and thermocouples should be periodically checked to prevent potential failures. It is very important to monitor the temperature and position of the heating elements in the mold.
• The bushings and pins used in the mold's moving section should be checked every 6 months to prevent excessive wear.
• The placement of the heating elements in the mold should be regularly checked to prevent failure and burning.

Pneumatic Section of the Machine

The pneumatic cylinders and valves are of high quality, but their pressure and performance should be checked at regular intervals. If there is a decrease in pressure or efficiency, the pneumatic system should be inspected and adjusted. Air and oil filters should be regularly checked and replaced when necessary.

Vacuum Section of the Machine

The vacuum system of the machine, which is responsible for removing air from the trays, should be regularly checked. Pump failure and a decrease in vacuum level should be prevented.

Electrical Section of  the automatic tray sealers

The electrical parts of the machine should be regularly checked. Using qualified brands like Siemens, Möller, and Phoenix helps reduce electrical failures, but if any interruptions or errors are observed, the electrical system of the machine should be thoroughly inspected. The control panel of the machine should be cleaned of dust, and the wiring should be checked for safety.

Periodic Check-ups

Every month, the machine should be checked for overall performance, machine settings, air pressure, lubrication, and motor functionality. Every three months, the machine should be checked for wear on mechanical parts, precise temperature and pressure settings, pneumatic and vacuum system performance, as well as the electrical status. Once a year, all parts, including heating systems, pneumatic systems, vacuum systems, and electrical systems, should be thoroughly inspected.

Training Operators

Operators should be regularly trained to properly set up and maintain the machine. Awareness of how to handle common issues and perform basic repairs helps reduce failures and minimize downtime. Given the precise design and qualified parts of the Packen automatic tray sealers, regular and preventive maintenance can significantly increase the lifespan of the machines and prevent unexpected failures. Periodic check-ups and the use of qualified parts, along with proper maintenance, can ensure that the machines operate continuously and without errors. Packen, by providing professional support, is a reliable choice for the packaging industry. The company manufactures machines using high-quality materials and advanced technologies, ensuring resistance to harsh industrial conditions while delivering exceptional performance. To maintain the optimal performance of automatic tray sealer packaging machines, regular maintenance and servicing are essential. By performing preventive maintenance, providing proper training to operators, and using original spare parts, you can prevent unexpected failures and reduce additional costs. In case of any issues or need for consultation, Packen support team is ready to provide you with technical and specialized services.