Why Our Machines Provide Perfect and Strong Seals

At Packen Company, we rely on advanced technology, precise design, and high-quality packaging materials to produce machines capable of creating strong, precise, and flawless seals. These seals are crucial in the packaging industry, particularly for food and pharmaceutical products. One of the standout features of these machines is their ability to create seals that maintain minimal errors even across 10,000 to 20,000 packages. In this article, we will delve into the strength and precision of our packaging machines and thoroughly analyze factors such as the engineering design of the machines, temperature and pressure control, quality of packaging materials, advanced error detection systems, and the application of innovative technologies.

Precise and Smart Engineering Design of Tray Sealing Machines

One of the key factors behind strong and flawless seals is the precise and intelligent design of Steel West Asia's tray sealing machines (Packen). These machines are designed to evenly and uniformly apply pressure along the container edges. This design, particularly in the mold and mechanical components of the machine, ensures that the sealing process is precise and error-free. Additionally, all components of the machines are manufactured with high precision to ensure their optimal performance over time. Advanced mechanical engineering techniques and automated systems have been employed in the design of these machines, enabling precise control of sealing temperature, pressure, and duration. For example, jacks installed on the machine's mold are used to apply accurate and uniform pressure. This design directly improves packaging quality and prevents potential errors.

Accurate Temperature and Pressure Control for Strong Seals

One of the standout features of Steel West Asia's tray sealing machines is precise temperature and pressure control. To achieve a strong seal, the applied temperature must be accurately adjusted to ensure packaging materials melt and adhere evenly to the container. To achieve this, our machines utilize advanced PID and PLC systems for temperature control. These systems are designed to minimize temperature fluctuations and maintain a consistent range. For example, if the desired sealing temperature is 180°C, PID and PLC systems automatically regulate fluctuations within 1 to 2 degrees Celsius. This accuracy ensures uniform and flawless seals, preventing unwanted changes.

Optimal Performance in High-Volume Production

Steel West Asia tray sealing machines are designed to provide efficient and reliable performance in high-volume production. These machines can handle over 10,000 packages per hour with exceptional precision and minimal errors, even during extended production runs of 10,000 to 20,000 packages. One unique feature of these machines is their advanced error detection system. If an error occurs during the sealing process, it is often due to external factors such as improper container placement or extra materials on the container. The machine’s error detection system enables users to quickly identify and resolve issues, reducing material waste and increasing productivity.

Packaging Material Quality and Its Impact on Seal Strength

One of the key factors in creating a strong and flawless seal is the quality of the packaging materials. The better the quality of the raw materials, the stronger and more precise the seal will be. For example, when the packaging container is made of polyethylene, the sealing film should also be made from similar materials (polyethylene) to ensure that the sealing process is carried out effectively and uniformly. Packen tray sealer machines are designed to use high-quality materials in the construction of the machine components. This ensures that the seals are applied precisely and firmly on the container without any leaks or defects. Additionally, great care is taken in selecting and analyzing the materials for the sealing films to ensure that the film used perfectly matches the container and can seal effectively. You can find complete information about the type of machine, technical specifications, price, and additional costs for packaging your products by clicking on the links below.

Semi automatic tray sealer packaging machine

Automatic tray sealer packaging machine

Thermoforming Packaging Machine

Vacuum Chamber Packaging Machine

Receiving professional consultation for purchasing a machine is one of the benefits that can help improve your business.

Easy Seal and Hard Seal Options for Various Products

Steel West Asia’s tray sealing machines offer two distinct sealing options, specially designed for various applications:

Easy Seal :

Ideal for lighter, low-pressure products such as pickles, salads, and condiments. Easy Seal is designed to be easily removable without causing inconvenience to consumers.

Hard Seal :

Suitable for products requiring freshness and high-quality preservation, especially heavier items like frozen food or pharmaceuticals. Hard Seal is designed to remain intact after application, ensuring the product’s quality over time.

Importance of Modified Atmosphere Packaging (MAP)

For sensitive products, Modified Atmosphere Packaging (MAP) plays a crucial role. In this process, specific gases are introduced into the package to extend the product's shelf life. For MAP products, the seal must be robust enough to prevent air or other gases from entering. Steel West Asia’s tray sealing machines (Packen) are specifically designed for packaging products using Modified Atmosphere Packaging. These seals are precise and airtight, ensuring the product remains in optimal condition and its shelf life is extended.

Conclusion

Packen tray sealing machines utilize advanced technologies and intelligent designs to create strong, precise, and flawless seals for various products. Features such as precise temperature and pressure control, advanced error detection systems, high-quality materials, and Easy Seal and Hard Seal options work together to optimize the sealing process and minimize errors. Thanks to these features, Steel West Asia’s tray sealing machines (Packen) not only reduce human errors but also improve packaging processes, boosting productivity in production lines. These machines are an ideal choice for industries requiring precision and quality in packaging, especially the food and pharmaceutical sectors.