Thermoforming Packaging Machine

Thermoforming packaging machine

thermoforming packaging machines are used for packaging food and pharmaceuticals. the container is made by the device itself. the steel and corrosion-resistant body can increase its easy washing ability and its high resistance against oxidation.
ModelHTFS007
Machine WeightApproximately 2 tons
Machine Dimensions: Length6.5 meters – Width: 1.5 meters – Height: 2 meters

Advantages of the thermoforming packaging machine by Packen

  • High-quality and strong sealing
  • Accurate and unique cutting systems
  • The control panel of the machine is easily movable and accessible.
  • Operator safety is ensured during the use of the machine.
  • Mold changing and settings are simple.
  • The structure, frame, and connections are made of durable stainless steel.

Operation of the thermoforming machine

  • The thermoforming machine can package products inside plastic trays. The difference between this machine and tray sealers (seal vacuum machines) is that thermoforming machines manufacture the tray too. The film is placed in the machine and then formed by a forming mold, additionally, the packaging takes shape in the next stage and finally is cut in the final mold.
  • This machine can be equipped with a UV tunnel and various types of fillers, after the products are filled into the trays, they are guided to the sealing mold, if it is necessary, vacuuming and gas injection take place. Subsequently, the film is sealed onto the tray, then cut in the next stage, and finally is moved out of the machine.
  • At the end of the machine, an automatic rower, jet printer, traffic table, and even an automatic lidder can be installed to complete the packaging line.

Film of the machine

Dietary diversity is expanding, and consequently, types of packaging are also increasing. Therefore, it can be said that each packaging method has its place on supermarket shelves. Packen Machinery Company provides various packaging solutions in trays and plastic pouches

The following films can be used in packaging by thermoforming machines.

  • Soft and flexible film
  • Hard film (such as disposable trays)

Packaging methods

Simple packaging method

In this method, the focus is on packing the product in a simple way and protecting it against environmental pollution and possible damages.

Packaging with vacuum method

In this method, the product is completely vacuumed and biochemical degradation is reduced.

Packing with modified atmosphere method (MAP)

The atmosphere in the tray is replaced by a specific gaseous compound to extend the shelf life of the product.

For example, the gaseous composition of carbon dioxide, nitrogen and in some cases, oxygen can be used, causing the color and shape of the product to be preserved for a longer period of time.

Packaging by Skin Method

Your product is packed by a film that is placed in the form of a shell on it. This coating, while having transparency and attractiveness, can minimize the atmosphere inside the package and keep the freshness of the product for a longer time.

Packaging with skin method has different types:

  • Low
  • Medium
  • High

Thermoforming packaging machine

Cutting system of the machine

Cutting system in thermoforming packaging machine of Packen machinery Company can be done by the following method

Transverse and longitudinal cutting by blade

This method is used for quadrangle trays. In this case, the corners of the tray will be sharp, and the machine settings will be easier to manufacture a tray with other dimensions.

Transverse cutting by Punch and Die block – longitudinal cutting by blade

In this method, transverse cutting of containers can be done by Punch and Die block with a special form, then their longitudinal cutting is done by circular blades that are rotating.

Complete cut by Punch and Die block

This method can be used for trays with special shapes. The tray can has any shape, as there is no limit to cutting.

All cuttings can also include:

  • Zigzag Cutter
  • Pendant hole
  • a point for easier removal of the film from the tray

Schematic and dimensions of the machine

thermoforming-packaging-machine

ModelHTFS007
Machine WeightApproximately 2 tons
Machine Dimensions: Length6.5 meters – Width: 1.5 meters – Height: 2 meters
Body MaterialBrushed and coated stainless steel 304
WashableYes
Packable ProductsVarious nuts and dates , Various ready-to-eat cold foods (such as Olivier salad, pasta) and , ,semi-prepared foods , Pickled products (such as pickled cucumbers, olives) and fermented foods , Various meat products (red meat, minced meat, chicken pieces) , Various protein products (sausages, salami, nuggets, hamburgers) , Various seafood products (such as shrimp, fish) , Vegetables, fruits, and various salads , Dairy products , Bread and pastries ,Various medical products
Drive SystemServo motor
Vacuum Pump300 cubic meters (larger dimensions provided externally)
Machine SpeedUp to 10 cycles per minute (depending on product and packaging type)
Maximum Machine Dimensions6.5 × 1.5 meters with a height of 2 meters (variable based on requested options)
Mold DimensionsVariable
Package MaterialPET-PE / PVC-PE / PS
Package Cover MaterialVarious films with different thicknesses and materials (plastic, aluminum, metallized), available in plain and printed forms
Package ShapeDesigned free of charge based on customer request
Container Production MethodUsing positive and negative pressure from the vacuum pump
Cutting SystemStraight, zigzag, rounded corners, or fully customized cuts
Compatible with Printed and Plain FilmsYes
Forming Mold MaterialHigh-grade alloy aluminum, fully polished
Sealing Mold MaterialAluminum with a Teflon coating and high thermal conductivity
Cutting Mold MaterialHigh-quality steel with excellent cutting ability and long lifespan
Electrical Panel MaterialStainless Steel 304L
Control SystemPLC with a high-quality colored control panel, user-friendly, supporting both Persian and English languages
Machine Operation SystemPneumatic – Electronic – Mechanical
Required Air Pressure6 to 8 bar
Modified Atmosphere Packaging (MAP)Available (optional feature)
High-Quality Electronic and Pneumatic ComponentsYes
Output Conveyor BeltYes
Various ready-to-eat cold foods (such as Olivier salad, pasta) and semi-prepared foods
Pickled products (such as pickles, olives) and fermented products
Various meat products (red meat, minced meat, chicken pieces)
Processed meat products (sausages, nuggets, hamburgers)
Various seafood products (such as shrimp, fish)
Vegetables, fruits, and different types of salads
Dairy product packaging
Bread and pastries
Various medical products and equipment
Various cosmetic and hygiene products
Capability to install various fillers on the machine, such as liquid fillers (for both thin and thick liquids) and weighing fillers
Capability to install a labeling machine and jet printer on the machine
For additional option requests, a meeting with our technical and engineering department is required
Temperature Control SystemUse of PID system for temperature control
Electrical Power (KW)8 kilowatts
Electric Current14 amps (A)
StandardsCE Certification
Warranty12 months
After-sales Service10 years
Installation and SetupAvailable
Device Operation TrainingAvailable
Spare Parts Supply and RepairAvailable