Packing Machine for Baklava - Price and Purchase of Various Types of Machines

Baklava is a traditional and sweet product that is very popular in the Mediterranean region. This product is rich in fats and nuts, and exposure to oxygen can alter its quality and integrity. Therefore, packaging it in suitable trays to preserve its freshness and flavor is of utmost importance.

One of the companies manufacturing halva packaging machines is Packen Company. This company has been engaged in the production of packaging machines for years and is one of the reputable and active companies in this field. In this article, we will introduce the production machines of this company and explain their operation process.

Packaging Baklava

Baklava is one of Iran's traditional and delicious pastries, known for its attractive appearance, glossy texture, and delightful taste, which captivate consumers' attention. The design of the packaging is the most important element in enticing customers to buy baklava among various confectioneries in bakeries. The better the packaging showcases the quality and freshness of the product, the higher the likelihood of purchase. But what kind of packaging is best for baklava?

One of the most important aspects of any pastry, especially traditional desserts like baklava, is its freshness. Therefore, baklava should be stored in containers that are less exposed to air to prevent it from drying out and to increase its shelf life.

 

Characteristics of Good Baklava Packaging

The features of good baklava packaging are as follows:

• Visually attractive packaging to attract more customers.
• Durable and sturdy packaging to prevent damage during transportation.
• Easy open packaging.
• Increased shelf life of the product with appropriate packaging.
• Exceptional print quality and no reaction of printing materials with baklava.
• Environmentally friendly and recyclable packaging materials.
• Packaging with easy storage and transportation capabilities.
• Mentioning the nutritional information related to baklava on the packaging.

Materials used in baklava packaging include:

• Metal cans
• Plastic containers made of HDPE, UPVC/PE and EPS/EVOH/PE materials
• Films used for top of the tray: OPP, CPP and polyester

Packaging Methods for Baklava

Baklava is typically packaged using two techniques: vacuum packaging and modified atmosphere packaging, both aimed at extending the shelf life and freshness of this product. Below, we'll explain these packaging methods:

 

Vacuum Packaging Method

Vacuum packaging is one of the most important technologies in food packaging and preservation. This packaging method is used to remove air from the packages before sealing (sealing) the trays. Packaging companies use this method to increase the shelf life of food products such as processed meats, seafood, cheese, nuts, pickles, confectionery, vegetables, and fruits. Vacuum packaging is also used for packaging baklava in plastic trays.

The advantages of using vacuum packaging for packaging baklava include:

• Significantly extends the shelf life of many food products.
• Removes oxygen from the tray, preventing the growth of aerobic bacteria (fungi, saccharomyces, etc.).
• Reduces the rate of food oxidation and preserves the original color and flavor.
• Prevents the drying out of fresh foodstuff.
• Prevents freezer burn (when food items are not properly packaged, and moisture on their surface comes into contact with dry air inside the freezer, causing white spots to form).
• It prevents damage from insects.

Modified atmosphere packaging (MAP)

Modified Atmosphere Packaging (MAP) is one of the packaging methods used for baklava. In this method, the atmosphere inside the packaging is altered or modified to provide better protection for the food product. Foodstuff may undergo spoilage due to natural processes, with the primary culprits being microorganisms, enzymatic reactions, and oxidation. The MAP method involves adjusting specific gases to change the internal environment of the packaging, reducing the activity of spoilage agents of foodstuff. The advantages of using modified atmosphere packaging for baklava include:

• Increased product shelf life: The modified atmosphere packaging method extends the product's shelf life by limiting microbial growth through precise control of gas mixtures inside the packaging. Mold growth is one of the primary concerns for cooked products. By optimizing the gas mixture, the modified atmosphere packaging method can significantly prevent the formation of molds and increase the product's shelf life.
• Preservation of flavor, texture, and freshness: Beyond shelf life extension, modified atmosphere packaging plays a fundamental role in preserving the inherent quality of food. This method, by halting or slowing down the degradation processes, ensures that flavorful components of food, especially volatile compounds, remain untouched for a longer period. For many foodstuff, texture is as vital as flavor. The modified atmosphere packaging method guarantees that products remain as tender or soft as intended. Some nutrients, especially certain vitamins, are sensitive to oxidation and microbial activity. This packaging method, by slowing down these processes, helps preserve the nutritional characteristics of the product. The taste of cooked products can worsen or change over time, especially in the presence of oxygen. During packaging with modified atmosphere, reducing or eliminating oxygen minimizes changes in the taste of food items as much as possible. Furthermore, this packaging method ensures moisture stability and preserves the desired texture of the product.
• Reducing waste. Increasing the shelf life of cooked food products means that less food waste will end up in the trash. Products that spoil or deteriorate before their expected date often lead to customer dissatisfaction. The modified atmosphere packaging method helps preserve the freshness of the product, reduce waste, and increase customer satisfaction.

Types of Different Baklava Packaging Machines

Packen Company is one of the manufacturers of baklava packaging machines that manufactures machines in various sizes, designs, and functionalities. Here, we introduce different types of baklava packaging machines and their operation:

Automatic Tray Sealer Machines

Automatic tray sealer machines are used to package different products such as various types of food stuff, medical devices and pet food. The automatic machine can perform processes such as measuring, filling, vacuuming, sealing, and printing product information automatically. The operation of this packaging machine during baklava packaging is as follows:

 

• Pre-made trays are placed onto the machine either automatically or manually, and then baklavas are loaded into them manually.
• Next, the trays containing the product are guided into the machine's mold, and packaging is done either conventionally or using modified atmosphere packaging (MAP) or vacuum packaging methods. In this step, film is sealed onto the tray.
• After this stage, the packaged trays can be directed to a jet printer (date coder) or a labeller, and after completing the mentioned steps, they can accumulate on a rotating table.

The Semi-automatic Tray Sealer Packaging Machine

The semi-automatic tray sealer machine is other machine used for packaging baklavas. The operation process of this machine is similar to that of the automatic tray sealer, with the difference that some stages are performed manually by the operator. The operation method of the semi-automatic tray sealer packaging machine is as follows:

After the operator places the filled trays of the product on the machine's mold, the table rotates 180 degrees. After pressing the buttons by the operator, the machine starts operating.

Vacuum Chamber Packaging Machine

The vacuum chamber packaging machine is used for packaging various food products in plastic pouches. This machine is capable of packaging products using both vacuum and modified atmosphere methods. During packaging, the trays are filled by the operator and placed inside the machine after weighing. The packaging process is carried out, and after vacuuming, the operator removes the trays from the machine.

The Thermoforming Packaging Machine

The thermoforming packaging machine is another product manufactured by Packen Company. This machine can package products inside plastic trays, and the difference between this machine and tray sealers is that the thermoforming machine also creates the tray. The film is placed in the machine and then formed by a forming mold. Next, the packaging is formed, and finally, the trays are cut in the final mold. This machine can be equipped with various fillers. After the products are filled into the trays, they are directed to the sealing mold, where if necessary, vacuum and gas injection are performed. After this stage of the process, the film is sealed onto the tray, then cut and removed from the machine in the next stage. Finally, the products are directed to the jet printer and traffic table.

The Tabletop Manual Sealing Machine

The tabletop sealing machine is used for packaging various products in plastic trays. This machine is used in shops, workshops, and household applications due to its small size. The operation of this machine is fully done by the operator. The operator places the product inside the trays and uses the machine to perform the sealing process.

Purchasing the Best Vacuum Packaging Machine from Packen Company

When setting up a production and packaging line for a specific product, you must first conduct research and investigation into that product and the characteristics of your company. In fact, purchasing a machine is of great importance; because an inappropriate machine, despite its high price, not only imposes economic pressure on the company but also does not meet your needs and may even lead to a decrease in the quality of products. Therefore, the first step is to research the company's main needs, including production capacity, speed and accuracy of product manufacturing, allocated budget, suitable packaging method (vacuum or modified atmosphere), whether the machine is automatic or manual, necessary auxiliary equipment, and so on. After determining the company's needs, you can specify the size, type, and performance of the desired machine. We recommend finding a reputable company and benefiting from the guidance of its experts for purchasing the machine. One of the services provided by Packen Company is consultancy in the field of purchasing packaging machines. Our experts, after receiving information about your company, estimate the price of the machine and select the best machine suitable for your needs. They suggest the most ideal machine to you. Therefore, if you intend to launch a packaging production line for packaging, visit us and take advantage of our company's services.