Home and Industrial Legume Packaging Machines

Legumes are one of the products available in the market with various types of packaging. Legume packaging machines come in automatic, semi-automatic, and manual varieties, and are used for industrial, workshop, and home purposes. In this article, we will introduce you to these machines, their mechanisms and how each of them operates, the benefits of using them, and more.

Importance of Legume Packaging

Legume packaging is highly important as it offers numerous benefits. This packaging improves the following aspects:

• Preservation of quality
• Prevention of spoilage
• Retention of aroma and flavor
• Provision of nutritional information
• Maintenance of hygiene
• Extension of shelf life
• Easy accessibility
• Enhanced advertising and branding

What is a Legume Packaging Machine?

A legume packaging machine is one of the highly utilized types of packaging equipment, designed for packaging legumes and grains such as chickpeas, lentils, beans, mung beans, kidney beans, broad beans, rice, wheat, barley, and more. Available in various designs and sizes, these machines have become some of the most commonly used packaging machinery due to technological advancements and the benefits they offer.

Applications of Legume Packaging Machines

In addition to legumes, legume packaging machines are also used for packaging the following products:

• Dried Fruits: Legume packaging machines are used for packaging products such as pistachios, almonds, walnuts, and other dried fruits.
• Grains: These machines can be used for packaging grains like wheat, barley, corn, and other cereals.
• Rice: Legume packaging machines are used for packaging rice to maintain quality and prevent air and moisture from entering the packages.
• Oilseeds: Packaging machines can be used for oilseeds such as sesame, sunflower, pumpkin seeds, etc.
• Flour: These machines are used for packaging flour to prevent air and moisture from entering the packages.

How Does Legume Packaging Increase Their Shelf Life?

Packaging legumes with sealing vacuum machines can increase their shelf life in two main ways:

• Drying Legumes: One method for preserving legumes is to thoroughly dry them before packaging. Moisture can lead to the growth of fungi and bacteria. Therefore, the packaging must be designed to prevent moisture from penetrating if the product is placed in a high-humidity environment. Vacuum sealing packaging is completely airtight and impermeable, ensuring that there are no leaks and the product remains unaffected under any conditions.
• Removing Oxygen: Another method to extend the shelf life of the product is to seal vacuum and remove oxygen from the packaging. The absence or low level of oxygen inside the packaging prevents the growth of fungi and insects, thus increasing the product's shelf life.

Legume Packaging at Home

Starting home-based workshops and packaging at home has become very popular today, as it can offer high profits with a small investment. Those who are product producers or can purchase products at a lower price from producers can benefit from this method. By using attractive packaging and adding value, they can sell their products at a higher price. By purchasing the right machine, you can increase the speed of your packaging and enhance the shelf life of your products with the latest technologies.

Industrial Legume Packaging Machines

These machines are used for packaging large volumes of legumes at an industrial level. They operate automatically and at high speeds, and can handle packaging legumes of various weights. Industrial legume packaging machines typically use advanced technologies such as automatic fillers, weight control systems, automatic cutting machines, labeling machines, jet printers, and sorters, and can be used for packaging different legumes like beans, lentils, and chickpeas. Legume packaging machines are also divided into two types based on the control of the packaging process:

• Automatic Legume Packaging Machines: In these machines, all packaging processes are carried out automatically, requiring only the loading of raw materials and initial settings. These machines usually operate with conveyors and automatic fillers, increasing the speed and accuracy of legume packaging.
• Semi-Automatic Legume Packaging Machines: In these machines, some of the packaging processes are done manually, while others are automatic. For example, loading raw materials and setting the package weight are done manually, but the packaging process is automatic. This type of machine can be efficient for producing smaller volumes of legumes.

Types of Legume Packaging Machines

Among the packaging machines offered by Packen, the following types are notable: thermoforming, automatic, semi-automatic, table-top sealing, and vacuum chamber machines. The company produces these machines with the highest quality. Below, we will examine the performance and features of each of these machines individually: Generally, machines purchased for home use are semi-automatic or manual. Unlike industrial and automatic machines, these are suitable for smaller production volumes. These machines require an operator but are smaller in size and more affordable compared to industrial machines. You can buy the best home packaging machines with the latest packaging technologies. Simply specify the types and capacities of your products and contact our experts to find the most suitable machine for your needs.

Automatic tray sealer packaging machine

The packaging process for pulses in this machine is as follows: Containers are placed on the machine either automatically (using an automatic container feeder) or manually. Pulses are then filled into the containers either automatically (using a filling machine) or manually. The containers filled with pulses are guided into the machine's mold, where they are vacuum-sealed and packaged. During this stage, the film is sealed onto the container. After packaging, the containers are directed to the jet printer or labeling machine, where dates and other information are printed on them. Finally, based on customer requests, the packaged containers are gathered on a traffic table and, after reaching a specified quantity, are collected by the operator. The Automatic Three-Seal Packaging Machine has the following features: Easy Setup and Operation: The machine can be easily started and adjusted by the operator. Adjustable for Different Container Sizes: It can be configured to handle various container sizes. Diverse Options: It offers a range of options based on customer needs The automatic pulse packaging machine can utilize various types of fillers, ranging from single-weighing to multi-head (up to 14 heads), to ensure maximum speed and accuracy in weighing and loading products into containers. This machine is designed for industrial-scale packaging of granular and powdered products and is not suitable for home use due to its larger size and higher cost. The advanced features and capabilities of this machine can significantly transform your production line and greatly increase your production capacity. Additionally, a wide range of ancillary equipment, such as container feeders, fillers, cap placers, metal detectors, and row converters, can be used with this machine, eliminating the need for multiple operators.

For more information, you can visit the page for the automatic tray-sealer packaging machine or contact our experts at Packen. They will provide free guidance to help you choose the most suitable machine for your product type and production volume.

Semi automatic tray sealer packaging machine

The semi-automatic three-seal packaging machine, also known as the rotary table or rotating table, is used for daily packaging of pulses on a small to medium scale. In this machine, the operator places filled containers onto the machine’s mold and rotates the table. Then, based on the pre-set settings on the machine, vacuuming and packaging are carried out. While one side of the rotary table is performing the packaging, the operator loads containers on the other side. After packaging is complete, the table is rotated again by the operator, and the container ejector system directs the containers upward out of the mold. This machines used for workshop and occasionally home applications. Its advantages include the automatic sealing process, interchangeable mold, compact size, and high packaging capacity.

For more information, you can view the page for the semi-automatic tray sealer packaging machine..

Vacuum Chamber Packaging Machine

The vacuum chamber packaging machine, also known as the vacuum cabin machine (double cabin), is used for packaging various food products, including legumes, in plastic pouches and bag. In this machine, the level of vacuum or gas injection is fully controllable.

For more information, you can view the page for the vacuum chamber packaging machine.

Thermoforming Packaging Machine

The thermoforming packaging machine from Packen is widely used in the packaging of many medical and food products, including legumes. This machine is extensively used in many legume processing factories for large-scale production and packaging of legumes. With the thermoforming packaging machine, you can automatically package legumes in flexible or rigid film. The thermoforming machine is another type of automatic machine used for packing legumes. In this machine, packaging containers can be shaped and produced using hard films by the machine itself. It is one of the elegant packaging methods where legumes are placed in separate compartments within the container in a row, and then sealed or packaged in a prominent way using a clear film. This film has antibacterial and waterproof properties, which helps preserve the freshness of the legumes and prevents the spread of bacteria. Packaging legumes using this method not only protects them but is also considered an attractive and beautiful packaging option that can assist in the product’s sales and advertising.

For more information, you can visit the thermoforming packaging machine page.

What stages are involved in the legume packaging line?

The legume packaging line includes several stages such as cleaning, polishing, weighing, and packaging. Here’s an explanation of each: Cleaning Cleaning is the process of separating grains and legumes from their skins and stems. During this process, various weed seeds, insect eggs, and pests are also removed. Polishing In this stage, dust and dirt are removed from the surface of the legumes, making the final product shiny and attractive to customers. This enhances the product’s appearance and, consequently, its sales. After transferring the legumes to the machine’s hopper, the machine’s blades are activated, and the contact with special polishing pads makes the surface of the beans smooth and glossy. Weighing In this stage, legumes are weighed precisely according to the specified weight for each package. Accurate and electronic weighing machines are used to measure and record the weight of the legumes and load the products into the packaging. Weighing machines include single-weighing and multi-weighing models (2, 4, 6, etc.). Packaging In this stage, legumes are placed into packages of specified size and weight and packaged using various methods. Packages are usually labeled with the brand name, expiration date, and other product information and are then prepared for market distribution.

In what containers are legumes packaged?

Legumes are packaged in various types of containers, each with different shapes and materials. Here’s an overview: Plastic Containers: The use of plastic containers allows manufacturers to use containers of different sizes and shapes, making their packaging stand out from others in the market. Additionally, plastic containers facilitate modified atmosphere packaging, which helps to extend the shelf life of the legumes by adjusting the atmosphere inside the package. Box: Various boxes of different sizes and appearances are used for packaging legumes. These boxes are typically made from cardboard. Can: Plastic, glass, or metal cans can be used for packaging legumes. Pouch or Bag: Plastic bags are also used for packaging legumes. Containers with attractive shapes contribute to a stylish packaging appearance and have an impact on sales. Packen, with its expertise in the packaging machinery industry, can offer custom molds for producing unique containers to its clients. Therefore, customers who need packaging containers with unique and distinct shapes, different from standard market containers, can provide their design to us. At Packen, we will create a prototype using a 3D printer. After your approval, the mold will be made, and the desired container will be produced in the preferred quantity.

Advantages of Using an Industrial Legume Packaging Machine

Using an industrial legume packaging machine offers numerous benefits, including:

1. Reduced Production Costs: By increasing automation and decreasing the need for manual labor, industrial packaging machines help lower production costs.
2. Increased Packaging Speed and Production Capacity: These machines can package at high speeds, which helps boost production rates and reduce packaging time.
3. Minimized Errors and Damage: Due to the high precision of industrial packaging machines, errors and damage in packaging are minimized, potentially lowering associated costs.
4. Safety and Hygiene: Industrial packaging machines prevent contamination of legumes by bacteria and viruses, as they minimize manual handling through automation.
5. Increased Flexibility: These machines can package various products in different types of containers, enhancing the flexibility of the production line.
6. Improved Packaging Quality: Industrial packaging enhances the quality and appearance of packaging, which can attract new customers and increase sales and profitability.
7. Preservation of Product Freshness: Using industrial packaging machines helps maintain the properties of legumes and extends their shelf life

Price of Legume Packaging Machines

The price of a legume packaging machine depends on various factors such as the type of machine, its size and features, production capacity, purchase location, brand, and quality, among others. Therefore, before purchasing a legume packaging machine, it is important to compare and review prices, features, and quality of different products. Generally, machines with higher levels of automation and additional modules have higher prices. We recommend contacting Packen experts for precise pricing and further guidance before making a purchase. This will help ensure that you acquire a machine that best suits your needs.

Purchasing a Legume Packaging Machine from Packen

Our machines meet the needs of all customers due to their durability and high-quality construction. If you are looking to purchase a legume packaging machine, you can contact the sales experts at Packen. Given the wide variety and number of legume packaging machines available, making the right choice can be challenging and sometimes confusing. However, our experts, with years of experience, will help you select a machine that best fits the needs of your production line. They will also provide the necessary guidance on installation and setup. By utilizing our consulting services, you can be confident that your purchase is informed and aligned with your business goals.