Buying Spice Packaging Machines
Reading Time: 12 minutes
2024/12/07
Packaging various products is one of the most critical activities in production lines which involves preparing products in suitable and qualified packages for transportation, storage, and sale. Spice packaging not only saves time and costs but also helps maintain the freshness and quality of spices, extends their shelf life, and improves their appearance. Moreover, proper packaging can enhance the storage and long-term preservation capabilities and reduce waste. Therefore, using a spice packaging machine is very important for producers. This machine is used for packaging various types of spices. Spice packaging machines use different methods to package these products and employ different types of trays based on the type and packaging of the spices. Stay with us to get complete information about this practical machine.Bottom of Form
The automatic tray sealer packaging machine has the following features:
After the operator places the trays filled with the product onto the machine's mold, the machine table must rotate 180 degrees. Then, by pressing the buttons, the operator starts the spice packaging process.
Features of this machine include:
Features of this machine include:
The thermoforming machine can package products in plastic trays. Unlike tray sealer machines, the thermoforming machine also creates the tray. The film is placed in the machine and then formed by the mold. In the next stage, packaging is formed and finally cut in the last mold.
This machine can be equipped with a UV tunnel and various types of fillers. After the product is filled into the trays, they are directed to the sealing mold where, if needed, vacuum and gas injection are performed. After this stage, the film is sealed over the tray, then cut, and exits the machine.
At the end of the machine, automatic rower, jet printers, traffic tables, and even automatic lidder can be added to complete the packaging line.
Features of this machine include:
Importance of Spice Packaging
Packaging spices is crucial for maintaining their quality and shelf life. Spices, due to their strong and aromatic flavors, have the ability to absorb moisture, light, and air, which can lead to spoilage and a decrease in quality if not properly packaged. Moreover, packaging serves as an effective method for ensuring the safety of spices during transportation and storage. For example, proper packaging prevents contamination from bacteria.Spice Packaging with MAP Method
If herbs or spices are packaged in a conventional manner, they are exposed to air, which can lead to undesirable changes in the product. A major effect of this exposure is oxidation caused by the oxygen present in the atmosphere. This unwanted effect can be mitigated or reduced by packaging in a modified atmosphere (MAP: Modified Atmosphere Packaging). Additionally, the natural respiration rate of the product can be controlled by selecting the appropriate gas mixture and packaging materials.Types of Spice Packaging Machines
Spice packaging machines come in four types: automatic, semi-automatic tray sealers packaging machine, vacuum chambers, and thermoforming. Packen is a leading manufacturer of these machines, manufacturing them with the highest quality. Below, we will review the performance and features of each type of machine individually:Automatic tray sealer packaging machine
The stages of spice packaging in this machine are as follows:- Trays are automatically (using an automatic denester) or manually placed on the machine. Then, the spice is filled into the trays either automatically (using a filling machine) or manually.
- The trays filled with spice are directed into the machine's mold for vacuuming and packaging. At this stage, a film is sealed over the tray.
- After this stage, the packaged trays are directed to either the jet printer or labeler, depending on the customer's preference.
The automatic tray sealer packaging machine has the following features:
- Easy setup and adjustments by the operator
- Adjustable for various trays sizes
- Offers diverse options based on customer needs
For more information, you can view the page for the Automatic tray sealer packaging machine.
Semi automatic tray sealer packaging machine
The semi-automatic tray sealer packaging machine is used for daily spice packaging on a small to medium scale. It is also utilized in stores, restaurants (for take-out food), and laboratories.
After the operator places the trays filled with the product onto the machine's mold, the machine table must rotate 180 degrees. Then, by pressing the buttons, the operator starts the spice packaging process.
Features of this machine include:
- Suitable for medium packaging capacities
- Requires minimal space
- Affordable price and easy to use
- Offers various options based on customer needs
For more information, you can view the page for the Semi automatic tray sealer packaging machine .
Vacuum chamber packaging machine
The vacuum chamber packaging machine is used for packaging various food products, including spices, in plastic pouches or bag.
Features of this machine include:
- Capability to package products with complete vacuum or MAP (Modified Atmosphere Packaging) method
- Equipped with a high-power rotary oil vacuum pump
- Strong and error-free sealing
Thermoforming Packaging Machine
The thermoforming packaging machine from Packen is widely used in packaging various medical devices and food products, including spices. This machine is extensively used in many spice factories for large-scale production and packaging of spices. With the thermoforming packaging machine, you can automatically package spices in flexible or rigid films.
The thermoforming machine can package products in plastic trays. Unlike tray sealer machines, the thermoforming machine also creates the tray. The film is placed in the machine and then formed by the mold. In the next stage, packaging is formed and finally cut in the last mold.
This machine can be equipped with a UV tunnel and various types of fillers. After the product is filled into the trays, they are directed to the sealing mold where, if needed, vacuum and gas injection are performed. After this stage, the film is sealed over the tray, then cut, and exits the machine.
At the end of the machine, automatic rower, jet printers, traffic tables, and even automatic lidder can be added to complete the packaging line.
Features of this machine include:
- Easy cleaning, with a stainless steel body resistant to corrosion and oxidation
- Compatible with various trays and products
- Ability to install different types of fillers on the machine
- Capability to install labelers and jet printers on the machine
- Includes customer-requested options
Steps for Spice Packaging Using This Machine
Different types of spice packaging machines may operate in various ways, but their general operation is as follows: Preparing Spice Materials: In the first step, the spices to be packaged must be prepared. This preparation includes measuring the amount of spice, determining the type of packaging (plastic, metal, or glass), and other processes needed to ensure proper packaging of the spices. Filling the Machine’s Hopper: In this step, the spice materials are transferred to the machine’s hopper either manually or using automatic systems. Filling Spices into trays: The spice materials are then transferred into trays. Packaging: In the packaging stage, the filled trays are packaged. Labeling: The labeling stage (applying labels to the packages) is usually done separately using labeling machines.Which Types of trays is a Spice Packaging Machine Suitable for?
Spice packaging machines can package spices into various types of trays. These trays can be designed and produced in different shapes and materials, as explained below:Glass Containers
These containers are typically used for dry spices and are suitable for attracting customers due to their transparency and appealing appearance. They are also usually very durable and can protect the product from light and moisture. For packaging spices in glass containers, the glass jars are first placed in the machine’s input section. Then, the desired spices are filled into the jars. Various systems can be used for filling the jars, including injection systems, air evacuation systems, dosing systems, and weight measurement systems. After the bottles are filled, the tops of the bottles are sealed with a cap or foil. At this stage, various methods such as the rotary system, vacuum system, or pressure system can be used for packaging the bottles.Plastic trays
Plastic trays are suitable for both dry and wet spices, such as black pepper, cinnamon, and saffron. The appearance of the spice packaging in these trays can range from clear to opaque and can come in various colors. Although this type of packaging offers less added value, it is very popular in the market. The operation of the spice packaging machine with plastic trays is as follows: First, the plastic trays to be packaged are placed in the machine’s input section. Then, the desired spices are filled into the trays, using various systems for this task. After the plastics are filled, they are placed in the packaging section of the machine and are automatically packaged. Different methods can also be used for packaging the plastics at this stage. Packaging spices in plastic provides the advantages of lightweight, easy transport, and protection of the product from damage. Additionally, the plastics used in this type of packaging can be designed in various patterns and colors, which can be beneficial for attracting customers.Metal Containers
Metal containers are typically used for spices such as ginger that require protection against moisture and air. Packaging with this type of container is very durable and sturdy, providing protection from light, moisture, and high temperatures. First, the spices are filled into empty cans using a filling machine, and then they are automatically transferred to the packaging stage. In the packaging section, the cans are sealed by the packaging machine and then directed to the labeling machine. Finally, they are labeled by a machine capable of both printing and labeling. The labels include information such as the product name, expiration date, batch number, and other relevant details.Paper Containers
Packaging with paper containers is suitable for dry spices and is commonly used in home industries. Paper packaging is generally not very durable and is not suitable for long-term storage. Packen, leveraging its expertise in the packaging machinery industry, can provide customers with custom molds for tray production. Therefore, customers who need uniquely shaped trays for spice packaging, different from standard trays, can submit their designs. At Packen, we use a 3D printer to create a prototype. Once you approve the prototype, the mold is made, and the desired trays are produced in the desired quantity.Advantages of Using a Spice Packaging Machine
As mentioned, spice packaging can help preserve the quality and shelf life of the product while also playing a role in sales and customer attraction. Additionally, spice packaging offers the following benefits:- Preservation of Product Quality: Packaging protects spices from moisture, light, air, and contamination, as well as from breaking and crumbling, thereby extending their shelf life.
- Extended Shelf Life: Packaging helps prolong the shelf life of the product and prevents spoilage.
- Retention of Flavor and Aroma: Packaging can maintain the flavor and aroma of the spices.
- Reduction of Waste and Loss: Packaging helps reduce waste and loss of spices during transportation and storage.
- Enhanced Brand Reputation: Good packaging can boost the brand's reputation and distinguish it from competitors.
- Consumer Hygiene: Packaging prevents spices from spilling, protects against contamination and disease, and effectively guards against external pollutants such as dust and insects.
- Increased Sales: Packaging can enhance sales as customers are generally attracted to well-packaged products. This leads to higher sales and increased revenue for the producer.
- Increased Production Capacity: Packaging allows producers to boost their production capacity. It improves production processes, increases speed, and facilitates market delivery.
- Ease of Transportation: Packaging makes the transportation of spices easier and helps prevent damage during transit.
- Product Differentiation: Packaging helps in distinguishing different products. With appropriate packaging, various products can be easily separated and made available individually.
